This research presents a new system for Collective Robotic Construction (CRC) with amorphous materials. Differential Boundary Deposition, a novel additive construction technique, is co-developed with a mobile depositor robot and a design-to-production computational workflow in order to achieve a complete construction system. This system is designed for serial production and can serve as a platform for further research into CRC techniques that have no analogue in traditional construction.

The proposed CRC system is validated through a series of physical experiments using a prototype mobile depositor, a thermoplastic demonstration material, and an integrated design-to-production computational workflow. This system demonstrates the benefit of developing new material-robot methods for construction by challenging current construction methods in terms of speed, strength, and material efficiency, as well as by opening a new morphological space for architectural design.

Note: many details of this project are not publicly available due to ongoing patent applications. If you would like to know more, please feel free to reach out via email.

Differential Boundary Deposition

ITECH Master’s Thesis | 2022

Universität Stuttgart, Germany

Teammates: Philipp Kragl, Michael Tucker

Tutors: Samuel Leder, Nicolas Kubail Kalousdian

Professors: Achim Menges, Jan Knippers